SG1030-3TB+B automated double side de-slagging and edge rounding machine line for industry a.o manufacturing plants

  Applications :  

After cutting, all parts will first be going through a sorting process. They will be sorted into several categories based on the sizes, and finally processed by a couple of de-slagging machines. Each machine targets on a specific part size to achieve maximum working efficiency. For example, SG1030-3TB+B is aimed for "small" parts, and SG2400-3TB+B is aimed for "large" parts. All the parts with different sizes will be randomly loaded on (either by human or by automation)a conveyor first. Along this conveyor, there will be multiple robotic arms that are visually guided to grab and sort the parts, and distribute them into a few second stage conveyors (for example if there are two de-slagging machines, there will be two second stage conveyors) that will feed the parts to the de-slagging machines. Equipped with Jonsen patented carousel type cross belt station which features "one belt two passes" processing. The two machines have 1000mm and 2400 mm working widths respectively, and with the same workstation configurations. Each is equipped with three "top and bottom" cross belt stations. Hence parts' both top and bottoms sides can be processed simultaneously. The first two of the three cross bet stations are mounted with numerous high hardness and anti-wear metal alloy pin blocks.The rotating cross belts basically mimic the motion of hammering and chiseling' off the slags. The third cross belts mounted with abrasive blocks that is made of dense sand paper and Scotch Brite flaps. It further cleans and rounds the edges and holes so it is not sharp.

  Machine characteristic overview:  

• Heavily constructed machine main frame:welded, sand blasted, and powder coated

• Unique sectional conveyor design for double side processing

• Feed through type, parts batch processing

• Essential rollers are properly balanced, high rotational speed rated bearings are equipped

• Workstation configuration is flexible. Various of types consumables are available

• Minimum metal dust exposure with proper dust extraction system installed

• Common consumables: pin blocks, abrasive blocks

• 1300mm and 1600mm working width can be configured

  Optional configuration :  

Add a triangular narrow abrasive belt head specifically for processing highpower laser cutting parts with hard and molten slags.